Miller Welder Review: Maxstar, Thunderbolt, Millermatic & More

Miller Electric is a big name for numerous performance-oriented welding machines. If you are looking to buy a good welder from the popular Miller brand, please Miller Welder Review. Each welding machine is selected after extensive research to help you buy the qualitative machine at the best price.

Before I list all the top 5 Miller welders, please check this welding safety guide (pdf), which is from Miller’s official website, i.e., MillerWelds.com. Since welding process is risky to our health, so we should adopt welding safety guide to protect ourselves. The safety tips are focused on protecting our head and face from welding arch, avoid heat stress and safeguard our hand & body also.

The best 5 welding machines from Miller are:

Miller 907693 Welder

I have selected the Miller 907693 welder as the number one welding machine in the Miller welder review because it comes with various benefits. The first thing is the ease-of-use. Yes, this Miller multi-process welding machine is very easy to use and it comes with versatile TIG, MIG and Stick welding functionalities. Since Miller 907693 gives all the welding functionalities such as MIG, TIG and Stick so it greatly helps build skills.

Miller 907693 Multimatic 215 Multiprocess Welder

Other important feature of this welding machine is the color screen that features auto-set Elite. Amazingly, it gives you the option to weld up to 3/8-inch mild steel. This multi-process welder by Miller comes in a portable size, which is 20.5 x 11.25 x 12.5 inches.

Pros

  • Easy to use
  • Multiple welding processes such as MIG, TIG and Stick
  • Good customer support with live person
  • Color screen with auto-set Elite feature

Cons

  • MIG welding process is not as good as expected compared to other two welding process such as TIG and stick.

Miller TIG Welder, Maxstar 161 STL Series, 120/240VAC

This Miller Maxstar 161 welder is also very popular because of the performance it delivers and features it comes with. Maxstar is also a performance-oriented welding machine that has numerous welding features for the ease of weld and it deserves a second spot in the Miller welder review.
Apart from the good welding performance, it also comes with great safety features that include overload protection (thermal based), auto-line power management technology.

Miller Maxstar 161 STL Series Welder

Another good thing about this Maxstar 161 model is the rotation feature. Yes, it is rotatable at 45° angle. It also comes with a fan on-demand feature that provides great welding ease.

You can use this welding machine for various welding purposes. Because it supports a wide range of applications such as heavy fabrication, precision fabrication, aerospace, pipe and tube fabrication, aluminum ship repair and anodized aluminum fabrication.

Pros

  • Supports all welding processes such as TIG, MIG and Stick.
  • It can greatly handle aluminum material thickness from 0.020 to 3/16 inch.
  • Highly rated and positively reviewed on the popular Amazon.com shopping website.
  • It comes with all the required accessories.

Cons

  • No foot pedal is included (you may have to buy it separately)

Miller Stick Welder, Thunderbolt Series, 10-1/2 H

This Thunderbolt Series welding machine from Miller is a portable unit that also delivers good welding performance. It comes with a host of features, which are good for great welding assistance. Amazingly, this portable welding machine is based on Hot Start technology and infinite amperage control for the ease of welding. This Miller Thunderbolt Series welding machine has impressive features and functionalities, so it deserves its place in the best Miller welder review.

Miller Thunderbolt Series Welder

This Thunderbolt stick welder can be used at various places such as garages, farms, job shops, light fabrication, maintenance and ship building. It has great duty cycle of 30%.

Pros

  • Since it is a stick welder so it is naturally portable and lighter than MIG and TIG welders.
  • The machine is generator friendly, which means it can be operated via the generator current as well.

Cons

  • It requires good amount of AMPs to be operated comfortably.
  • The cable and clamp are not of good quality.

Miller Electric 120/240VAC, 1 Phase Welder

This Miller Electric welder deserves its place in the best 5 Miller welder review. It support MIG/Flux Core welding processes. The welder requires 240-volt AC to be smoothly operated. Please don’t forget the model number, which is 907614. Miller 907614 welding machine is a one-phase unit that comes with various amazing features for the smooth and easy welding performance.

Miller Electric Welding Machine

Miller Electric 907614 welder can handle various materials such as steel, aluminum and mild steel. The material thickness supported is from 24 ga. to 3/8 inches. This is a good hand-held portable welding machine, which can easily be purchased from Amazon at the best price.

It has various welding features such as auto SpoolGun detection capability, smooth-start feature, angled cast aluminum drive system, quick select drive roll, fan on-demand and thermal overload protection.

Miller 907614 comes included with various accessories such as 10 feet M10 gun, 10 feet work cable with clamp, dual gauge regulator with gas hose, sample spool of 0.030 inch, 2 x solid wire, contract tips, hook and loop cord wraps.

Millermatic 211 MIG Welder With Advanced Auto-Set And Cart 951603

If you are looking to buy a Miller welding machine with a cart, please check this Millermatic 211 MIG welder that comes with advanced auto set and cart.

Millermatic 211 MIG Welder

It also comes with a running gear and cylinder rack. The good thing about this Miller machine is the multi-voltage capability, yes it runs on both 120 volt and 240 volt input power. Since the Millermatic 211 welding machine uses an inverter design so it takes less power and has impressive welding capability. Impressively, it weighs up to forty percent less than other MIG welders in its category. Yes, it weighs just 38 pounds and it is capable of MIG welding up to 3/8 inch mild steel.

To get rid of the guesswork, the Millermatic welder has an advanced Auto-Set feature. This means you can set the voltage and wire feed speed without the guesswork. You just need to select the material and thickness and wire diameter and your machine is ready to weld in the Auto-Set mode. This feature is the best feature in this welding machine that should be kept in the mind if you are going to purchase it now.

Our main purpose of writing this review page on the best 5 Miller welding machines is to suggest you the best welders from the Miller brand, which are highly popular among its users. I have done extensive research using various welding forums, blogs, YouTube and reading reviews on various shopping websites.

Miller Electric TIG Welder,Maxstar 161 STL Series, Blue


Miller Electric TIG Welder,Maxstar 161 STL Series, Blue

$2,687.00 @ Amazon.com

Product Description

Country of origin :United States

Package dimensions : 30.7" L x 10.7" W x 13.8" H

Package weight : 43.0 Lbs

Package quantity : 1

Product Details
Brand: Miller
Color: Blue
Dimensions: 30.7 X 10.7 X 13.8 Inches (Length X Width X Height)
Price: $2,687.00
Miller Electric TIG Welder,Maxstar 161 STL Series, Blue

Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1


Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

$389.00 @ Amazon.com

Product Description

WELD ANYWHERE: Plug in the Weld-Pak 90i MIG wire feed welder anywhere 120V input power is available; It's designed to use with flux-cored welding wire (1/4” max thickness) or solid MIG wire (3/16" max thickness)

ACCESSORIES INCLUDED: The machine comes with a full list of accessories including a welding gun, nozzle, contact tip, work cable and clamp; Metal case provides protection from the elements

LIGHT & PORTABLE: Ideal for maintenance and mobile welders, thanks to its small and lightweight (15 lbs) inverter design and shoulder strap for portability; A good choice for professionals but it’s an easy to use welder for beginners too

SMOOTH & EASY OPERATION: Has simple control with two knobs for wire speed and voltage; Inverter power source makes it more efficient to operate and provides smoother weld characteristics compared to traditional welders

PERFECT FOR SMALL WELD JOBS: This machine is best for DIY projects, hobbyists, home repairs and more; Infinite welding voltage allows fine-tuning of weld characteristics

Product Details
Brand: Lincoln Electric
Model #: K5256-1
Warranty: 1 year
Dimensions: 14 X 9 X 19 inches (Length X Width X Height)
Price: $389.00
Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs


Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs

$240.32 ($240.32 / ct) @ Amazon.com

Product Description

WELD ANYWHERE: Plug in the Century FC90 flux-cored wire feed welder anywhere 120V input power is available

LIGHTWEIGHT & PORTABLE: Ideal for maintenance and mobile welders, thanks to its small and lightweight inverter design and shoulder strap for portability

FC90 WELDER FEATURES: Automatic thermal protector shuts off output until machine cools to a normal operating temperature; Easy to turn control knobs allow you to fine tune welding parameters; Conveniently load your spool of wire on top of machine

SMOOTH OPERATION: Inverter power source makes it more efficient to operate and provides smoother weld characteristics compared to traditional welders

PERFECT FOR SMALL WELD JOBS: This machine is best for DIY projects, hobbyists, home repairs and more; Infinite welding voltage allows fine-tuning of weld characteristics; 30% duty cycle at 80 Amp; 30-90 Amp range

Product Details
Brand: Lincoln Electric
Model #: K3493-1
Warranty: 6 Months
Dimensions: 11.25 X 5.75 X 17 inches (Length X Width X Height)
Price: $240.32 ($240.32 / ct)
Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs

MILLERMATIC 142 MIG WELDER


MILLERMATIC 142 MIG WELDER

$1,188.00 @ Amazon.com (Save 11%)

Product Description

"Process capabilities include MIG and flux cored Steel: 24 ga. - 3/16 in. Stainless Steel: 22 ga. - 3/16"" Steel Flux-cored: 18 ga. - 3/16 in"" Aluminum: 18 - 14 ga. DC Lift-Arc TIG: 24 ga.–1/4 in. steel"

Simple and intuative interface with segment display allows for easy set-up and fine-tuning

"Auto-Set offers predefined weld settings to increase ease of use and ensure that the job is set right. "

"Smooth-Start provides a smooth, spatter-free start."

"Angled cast-aluminum drive system with calibrated tension knob creates consistent feeding and easy setup."

Product Details
Brand: Miller
Price: $1,188.00 (Save 11%)
MILLERMATIC 142 MIG WELDER

Miller Thunderbolt 160 DC Stick Welder, Portable Stick Welder, 13.3 Inches by 7.1 Inches by 10.5 Inches


Miller Thunderbolt 160 DC Stick Welder, Portable Stick Welder, 13.3 Inches by 7.1 Inches by 10.5 Inches

$1,280.00 @ Amazon.com

Product Description

STICK WELDING MACHINE: The Miller Thunderbolt 160 stick welder DC is perfect for beginner and experienced welders. Our welding tool features a multi-voltage plug (MVP), allowing for connection to 120/240-volt receptacles without tools. Use this portable welder for your metal-welding needs.

INCLUDED WELDING ACCESSORIES: This stick welder comes with one 10-foot no. 4 electrode cable with a heavy-duty electrode holder, one 10-foot work cable with a clamp, and one 6.5-foot power cord with MVP plugs for 120V and 240V. Our tool also includes a cable pouch for easy storage.

DEPENDABLE STICK WELDER: This stick welder machine has Hot Start technology to provide easy, quick and reliable arc starts. The amperage control offers precise, accurate and infinite amperage control and heat output, so you can depend on our tool for the perfect cut every time.

PORTABLE & POWERFUL: Work smarter, not harder, with this 15-pound Miller welder. Its portable size makes it simple to pack, carry and store. With a 1-phase input power and a dual-voltage feature, it lets you weld mild steel up to 1/8 in. thick for 120V and 3/8 in. thick for 240V.

EASY-USE WELDING MACHINE: With an easy-to-use design, our machine DC stick is perfect for shielded metal arc welding (SMAW). You can rely on this portable welding machine for house projects, maintenance and repair jobs, farm work, field operations and shipbuilding.

Product Details
Brand: Miller
Model #: 907721
Dimensions: 15.6 X 13.2 X 13.3 inches (Length X Width X Height)
Price: $1,280.00
Miller Thunderbolt 160 DC Stick Welder, Portable Stick Welder, 13.3 Inches by 7.1 Inches by 10.5 Inches

Miller 951674 Multimatic 215 Multiprocess Welder with TIG Kit


Miller 951674 Multimatic 215 Multiprocess Welder with TIG Kit

$3,150.00 @ Amazon.com (Save 5%)

Product Description

Versatile Multi Process Welder: Build up your welding skills with our Miller Multimatic 215 Multiprocess Welder with TIG Kit; From MIG & flux-cored welding to DC Stick & DC TIG processes, our Miller welding machine tackles them all like a champ

Intuitive Design: Fine-tune your settings with ease & say goodbye to complex setups; Our Miller welder features Auto Spool Gun Detect & Auto-Set Elite which enable precise adjustments for various materials & processes in just a few simple steps

Built for Precision & Performance: These Miller MIG welders feature Smooth-Start technology for smooth & spatter-free MIG starts; With an angled cast-aluminum drive system with Quick Select drive roll for smooth feeding & quick wire changes.

Flexible Power Options: Work freely in different locations for various welding projects; Our welder machine's multi-voltage plug lets you connect to both 120V & 240V power sources as well as generators with 10000 Watt (10K) output or higher

MIG Welder Kit Inclusions: Our multi process welders set comes with essential accessories; Includes a MIG/multiprocess power source, MIG gun, TIG kit, wire feeder, cable electrode holder, work cable, flow gauge regulator, contact tips & more

Product Details
Brand: Miller
Dimensions: 21 X 13 X 11 Inches (Length X Width X Height)
Price: $3,150.00 (Save 5%)
Miller 951674 Multimatic 215 Multiprocess Welder with TIG Kit

Miller Electric Multiprocess Welder,Multimatic(TM) 215


Miller Electric Multiprocess Welder,Multimatic(TM) 215

$2,315.00 @ Amazon.com

Product Description

Package dimensions :24.1" L x15.3" W x17.1" H

Country of origin :United States

Package weight :55.35pounds

Product type :ELECTRONIC COMPONENT

Product Details
Brand: Miller
Model #: 907693
Color: Factory
Dimensions: 20.5 X 11.25 X 12.5 inches (Length X Width X Height)
Price: $2,315.00
Miller Electric Multiprocess Welder,Multimatic(TM) 215

Miller Electric TIG Welder,Maxstar 161 STL Series, Blue


Miller Electric TIG Welder,Maxstar 161 STL Series, Blue

$2,688.88 @ Amazon.com

Product Description

TIG Welder,Maxstar 161 STL Series

Product Details
Brand: Miller
Color: Blue
Dimensions: 30 X 13.5 X 10.3 inches (Length X Width X Height)
Price: $2,688.88
Miller Electric TIG Welder,Maxstar 161 STL Series, Blue

Miller 907614 Millermatic 211 MIG Welder - Portable Flux-Core & MIG Welding Machine with Multi-Voltage Plug for 120V


Miller 907614 Millermatic 211 MIG Welder - Portable Flux-Core & MIG Welding Machine with Multi-Voltage Plug for 120V

$2,037.00 @ Amazon.com

Product Description

Power & Precision: Enjoy welding prowess like no other with our Miller 907614 Millermatic 211 MIG Welder; Weld materials from 24-ga to 3/8" in a single pass for a variety of projects from fine detail work to heavy-duty welding tasks

Advanced Auto Set Technology: Enhance your productivity at the job & say goodbye to complicated manual adjustments Our MIG welding machines are engineered to streamline your welding process to help give you professional results every time

User-Friendly Convenience: Simplify your welding experience; These MIG & flux core welders feature Auto Spool Gun Detect, a noise-reducing Fan-On-Demand cooling system, thermal overload protection & Smooth-Start technology for spatter-free starts

Flexible Power Options: Work freely in different locations for various welding projects; Our 38-lbs welder machine's multi-voltage plug lets you connect to both 120V & 240V power sources as well as generators with 7000 Watt (7K) output or higher

Miller MIG Welder Set Inclusions: Our wire welder come with essential accessories you'll need to get started; Includes a MDX-100 MIG gun, power source, powercord with MVP plugs, flow gauge regulator & gas hose, contact tips, cables & more

Product Details
Brand: Miller
Model #: 907614
Color: Blue/Black
Dimensions: 23.8 X 15.2 X 16.2 inches (Length X Width X Height)
Price: $2,037.00
Miller 907614 Millermatic 211 MIG Welder - Portable Flux-Core & MIG Welding Machine with Multi-Voltage Plug for 120V

MILLER MULTIMATIC 255 PULSED MULTIPROCESS WELDER W/RUNNING GEAR AND TIG KIT (951768)


MILLER MULTIMATIC 255 PULSED MULTIPROCESS WELDER W/RUNNING GEAR AND TIG KIT (951768)

$6,440.00 @ Amazon.com

Product Description

Easy-to-understand interface 7-inch color LCD display ensures proper machine setup and parameter selection, reducing setup time and increasing weld time.

Pulsed MIG welding delivers higher quality Lower heat input for less distortion on thin materials, less spatter minimizes post weld grinding and rework allowing more welding time. Perform welding applications that couldn’t be done in the past.

MDX-250 MIG Gun with Bernard S Lock Consumables Acculock S consumables feature a dual-locked, front-loading liner that optimizes wire feedability. AccuLock tips install with a single turn and the liner locks at the front and back of the gun to ensure a flawless wire feed path. Miller offers an optional MDX 250 EZ-Select MIG gun for this unit that has four LEDs on the back of the gun handle to switch between four different preset programs. This means no more trips back to the welder to make weld setting changes, i.e. increased productivity and less downtime.

Auto-Set Elite Offers predefined weld settings to increase ease of use and ensure that the job is done right for operators of all skill levels.

Program mode allows easy save and recall of favorite weld settings. Deliver more productivity, consistent quality by welders of all skill levels by using prequalified weld settings. Minimize supervisor need to intervene.

Auto-Line Technology For portability and reliability this inverter power supply allows for any single-phase input voltage hookup (208–575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.

Product Details
Brand: Miller
Model #: 951768
Price: $6,440.00
MILLER MULTIMATIC 255 PULSED MULTIPROCESS WELDER W/RUNNING GEAR AND TIG KIT (951768)

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