Miller Welder Review: Maxstar, Thunderbolt, Millermatic & More

Miller Electric is a big name for numerous performance-oriented welding machines. If you are looking to buy a good welder from the popular Miller brand, please Miller Welder Review. Each welding machine is selected after extensive research to help you buy the qualitative machine at the best price.

Before I list all the top 5 Miller welders, please check this welding safety guide (pdf), which is from Miller’s official website, i.e., MillerWelds.com. Since welding process is risky to our health, so we should adopt welding safety guide to protect ourselves. The safety tips are focused on protecting our head and face from welding arch, avoid heat stress and safeguard our hand & body also.

The best 5 welding machines from Miller are:

Miller 907693 Welder

I have selected the Miller 907693 welder as the number one welding machine in the Miller welder review because it comes with various benefits. The first thing is the ease-of-use. Yes, this Miller multi-process welding machine is very easy to use and it comes with versatile TIG, MIG and Stick welding functionalities. Since Miller 907693 gives all the welding functionalities such as MIG, TIG and Stick so it greatly helps build skills.

Miller 907693 Multimatic 215 Multiprocess Welder

Other important feature of this welding machine is the color screen that features auto-set Elite. Amazingly, it gives you the option to weld up to 3/8-inch mild steel. This multi-process welder by Miller comes in a portable size, which is 20.5 x 11.25 x 12.5 inches.

Pros

  • Easy to use
  • Multiple welding processes such as MIG, TIG and Stick
  • Good customer support with live person
  • Color screen with auto-set Elite feature

Cons

  • MIG welding process is not as good as expected compared to other two welding process such as TIG and stick.

Miller TIG Welder, Maxstar 161 STL Series, 120/240VAC

This Miller Maxstar 161 welder is also very popular because of the performance it delivers and features it comes with. Maxstar is also a performance-oriented welding machine that has numerous welding features for the ease of weld and it deserves a second spot in the Miller welder review.
Apart from the good welding performance, it also comes with great safety features that include overload protection (thermal based), auto-line power management technology.

Miller Maxstar 161 STL Series Welder

Another good thing about this Maxstar 161 model is the rotation feature. Yes, it is rotatable at 45° angle. It also comes with a fan on-demand feature that provides great welding ease.

You can use this welding machine for various welding purposes. Because it supports a wide range of applications such as heavy fabrication, precision fabrication, aerospace, pipe and tube fabrication, aluminum ship repair and anodized aluminum fabrication.

Pros

  • Supports all welding processes such as TIG, MIG and Stick.
  • It can greatly handle aluminum material thickness from 0.020 to 3/16 inch.
  • Highly rated and positively reviewed on the popular Amazon.com shopping website.
  • It comes with all the required accessories.

Cons

  • No foot pedal is included (you may have to buy it separately)

Miller Stick Welder, Thunderbolt Series, 10-1/2 H

This Thunderbolt Series welding machine from Miller is a portable unit that also delivers good welding performance. It comes with a host of features, which are good for great welding assistance. Amazingly, this portable welding machine is based on Hot Start technology and infinite amperage control for the ease of welding. This Miller Thunderbolt Series welding machine has impressive features and functionalities, so it deserves its place in the best Miller welder review.

Miller Thunderbolt Series Welder

This Thunderbolt stick welder can be used at various places such as garages, farms, job shops, light fabrication, maintenance and ship building. It has great duty cycle of 30%.

Pros

  • Since it is a stick welder so it is naturally portable and lighter than MIG and TIG welders.
  • The machine is generator friendly, which means it can be operated via the generator current as well.

Cons

  • It requires good amount of AMPs to be operated comfortably.
  • The cable and clamp are not of good quality.

Miller Electric 120/240VAC, 1 Phase Welder

This Miller Electric welder deserves its place in the best 5 Miller welder review. It support MIG/Flux Core welding processes. The welder requires 240-volt AC to be smoothly operated. Please don’t forget the model number, which is 907614. Miller 907614 welding machine is a one-phase unit that comes with various amazing features for the smooth and easy welding performance.

Miller Electric Welding Machine

Miller Electric 907614 welder can handle various materials such as steel, aluminum and mild steel. The material thickness supported is from 24 ga. to 3/8 inches. This is a good hand-held portable welding machine, which can easily be purchased from Amazon at the best price.

It has various welding features such as auto SpoolGun detection capability, smooth-start feature, angled cast aluminum drive system, quick select drive roll, fan on-demand and thermal overload protection.

Miller 907614 comes included with various accessories such as 10 feet M10 gun, 10 feet work cable with clamp, dual gauge regulator with gas hose, sample spool of 0.030 inch, 2 x solid wire, contract tips, hook and loop cord wraps.

Millermatic 211 MIG Welder With Advanced Auto-Set And Cart 951603

If you are looking to buy a Miller welding machine with a cart, please check this Millermatic 211 MIG welder that comes with advanced auto set and cart.

Millermatic 211 MIG Welder

It also comes with a running gear and cylinder rack. The good thing about this Miller machine is the multi-voltage capability, yes it runs on both 120 volt and 240 volt input power. Since the Millermatic 211 welding machine uses an inverter design so it takes less power and has impressive welding capability. Impressively, it weighs up to forty percent less than other MIG welders in its category. Yes, it weighs just 38 pounds and it is capable of MIG welding up to 3/8 inch mild steel.

To get rid of the guesswork, the Millermatic welder has an advanced Auto-Set feature. This means you can set the voltage and wire feed speed without the guesswork. You just need to select the material and thickness and wire diameter and your machine is ready to weld in the Auto-Set mode. This feature is the best feature in this welding machine that should be kept in the mind if you are going to purchase it now.

Our main purpose of writing this review page on the best 5 Miller welding machines is to suggest you the best welders from the Miller brand, which are highly popular among its users. I have done extensive research using various welding forums, blogs, YouTube and reading reviews on various shopping websites.

S7 200Amp MIG Welder - 4 in 1 Multiprocess Welding Machine for Gas/Gasless Welding, Lift TIG, and Stick ARC Welding - Dual Voltage 110V/220V


S7 200Amp MIG Welder - 4 in 1 Multiprocess Welding Machine for Gas/Gasless Welding, Lift TIG, and Stick ARC Welding - Dual Voltage 110V/220V

$149.99 @ Amazon.com

Product Description

🛡️Versatile 4 in 1 Welding Machine: This multiprocess welding machine is perfect for MMA, Lift TIG, flux MIG, and gas MIG welding. Choose from 4 welding modes to suit your needs.

🛡️Synergic Control for Easy Use: Adjust the amperage or wire thickness and the voltage and wire feeding speed will automatically change. Even beginners can use it with ease.

🛡️Gas/Gasless Welding Options: Choose between Flux Core Wire (Gasless) or Solid Wire (Gas) welding. This welder can handle 2 lb and 5 lb rolls of wire 0.8mm~1.0mm Flux Core Wire/Solid Wire, with a maximum welding thickness of 4.5mm.

🛡️Lift TIG/ARC Welding Capabilities: Lift TIG is available with a TIG Torch that fits WP17V (not included in the package). TIG welding thickness ranges from 0.5MM-3MM, making it suitable for thin work-pieces such as stainless steel, alloy steel, carbon steel, and more. Arc welding fits rods E7018, E6013.

🛡️Powerful and Safe: This 200A welding machine can weld mild up to 4.0mm plate and is equipped with an overload and overheating system, making it safe to use.

Product Details
Brand: S7
Model #: MIG
Size: 15 x 10 x 7 inches
Color: Blue
Price: $149.99
S7 200Amp MIG Welder - 4 in 1 Multiprocess Welding Machine for Gas/Gasless Welding, Lift TIG, and Stick ARC Welding - Dual Voltage 110V/220V

AZZUNO 200A MIG Welder,110V/220V Dual Voltage multiprocess welder,Gas Gasless MIG Welding Machine,4 in 1 Flux MIG/Solid Wire/Lift TIG/Stick ARC Welder (Grey)


AZZUNO 200A MIG Welder,110V/220V Dual Voltage multiprocess welder,Gas Gasless MIG Welding Machine,4 in 1 Flux MIG/Solid Wire/Lift TIG/Stick ARC Welder (Grey)

$269.99 @ Amazon.com

Product Description

4 in 1 Welding Machine:This is a multifunctional welding machine,suitable for MMA, Lift TIG, flux MIG, gas MIG,4 welding modes for you to choose.

Synergic Control: Adjusting the amperage or choosing different wire thicknesses,the voltage and wire feeding speed will automatically change.Even a beginner can easily use it.

Gas/Gasless Welding: You can choose Flux Core Wire(Gasless) or Solid Wire(Gas). This Welder Can handle 2 lb and 10 lb rolls of wire 0.8mm~1.0mm Flux Core Wire/Solid Wire, MAX Welding Thickness 8.0mm.

Lift TIG/ARC Welding: Lift TIG available,TIG Torch fits WP17V, not included in the package.TIG Welding thickness 1.0MM-8.0MM, Suitable for thin work-pieces such as stainless steel, alloy steel, carbon steel etc.Arc Welding fits rods E6013.

Powerful And Safe Machine:This 200A Welding machine can weld mild up to 8.0mm plate,equipped with overload and overheating system,feel free to use,it’s very safe.

Product Details
Brand: AZZUNO
Model #: MIG200F
Color: Grey
Dimensions: 0.185 X 0.099 X 0.132 Inches (Length X Width X Height)
Price: $269.99
AZZUNO 200A MIG Welder,110V/220V Dual Voltage multiprocess welder,Gas Gasless MIG Welding Machine,4 in 1 Flux MIG/Solid Wire/Lift TIG/Stick ARC Welder (Grey)

CANTESCO CF2-1G Cooling Fluid Mid Temperature, 6 Degrees F, 1 gal Jug


CANTESCO CF2-1G Cooling Fluid Mid Temperature, 6 Degrees F, 1 gal Jug

$18.30 ($0.14 / Fl Oz) @ Amazon.com

Product Description

Mid temperature cooling fluid for use in Plasma, Mig and TIG water cooled welding systems

Designed to cool and protect the equipment Includes corrosion inhibitor

Ready to use format

Temperature: +6 degrees F Also offered in 5G or 55G

Product Details
Brand: CANTESCO
Model #: CF2-1G
Price: $18.30 ($0.14 / Fl Oz)
CANTESCO CF2-1G Cooling Fluid Mid Temperature, 6 Degrees F, 1 gal Jug

Miller Electric Stick Welder,Thunderbolt Series, Black, Width 7.125 in Height 10.5 in Length 13.375 in (907721)


Miller Electric Stick Welder,Thunderbolt Series, Black, Width 7.125 in Height 10.5 in Length 13.375 in (907721)

$1,280.00 @ Amazon.com

Product Description

Country of Origin : United States

Package dimensions : 15.6" L x 13.2" W x 13.3" H

Package weight : 22.9 Lbs

Package quantity :1

Product Details
Brand: Miller
Model #: 907721
Color: Blue/Black
Dimensions: 15.6 X 13.2 X 13.3 inches (Length X Width X Height)
Price: $1,280.00
Miller Electric Stick Welder,Thunderbolt Series, Black, Width 7.125 in Height 10.5 in Length 13.375 in (907721)

Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs


Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs

$235.54 ($235.54 / ct) @ Amazon.com

Product Description

WELD ANYWHERE: Plug in the Century FC90 flux-cored wire feed welder anywhere 120V input power is available

LIGHTWEIGHT & PORTABLE: Ideal for maintenance and mobile welders, thanks to its small and lightweight inverter design and shoulder strap for portability

FC90 WELDER FEATURES: Automatic thermal protector shuts off output until machine cools to a normal operating temperature; Easy to turn control knobs allow you to fine tune welding parameters; Conveniently load your spool of wire on top of machine

SMOOTH OPERATION: Inverter power source makes it more efficient to operate and provides smoother weld characteristics compared to traditional welders

PERFECT FOR SMALL WELD JOBS: This machine is best for DIY projects, hobbyists, home repairs and more; Infinite welding voltage allows fine-tuning of weld characteristics; 30% duty cycle at 80 Amp; 30-90 Amp range

Product Details
Brand: Lincoln Electric
Model #: K3493-1
Warranty: 6 Months
Dimensions: 11.25 X 5.75 X 17 inches (Length X Width X Height)
Price: $235.54 ($235.54 / ct)
Lincoln Electric FC90 Flux Core Wire Feed Welder and Gun, 90 Amp, 120V, Inverter Power Source for Easy Operation, Portable Shoulder Strap, Best for Small Welding Jobs

GUEDIAO Welder 160A, Portable Stick Welder Machine 110V, Mini Welding Machine Kit with Laser Function, Ideal Welder Gifts for Men, Inverter Arc Welder for Metal, Small Electric Welder for DIY Projects


GUEDIAO Welder 160A, Portable Stick Welder Machine 110V, Mini Welding Machine Kit with Laser Function, Ideal Welder Gifts for Men, Inverter Arc Welder for Metal, Small Electric Welder for DIY Projects

$89.99 @ Amazon.com

Product Description

【Powerful Performance, Portable Design】Delivering 160 amps of power, this compact welder accommodates various rods (E6011, E6013, E6014, E7018) from 1/16 to 1/8 inches. Its impressive duty cycle ensures consistent performance for diverse welding tasks.

【Unparalleled Portability】Crafted with a uniquely compact design measuring only 9.00" X 3.75" X 6.15" and weighing a mere 3.81 lbs, this welder boasts unmatched portability. Effortlessly transportable with a convenient handle, it suits diverse settings, from workshops to outdoor projects.

【Safety-Driven Design】Prioritizing safety, our mini welder features protection against overheating, over-current, and overloading. Tailored for hobbyists, home DIY enthusiasts, skill development, and general maintenance, it ensures a secure welding experience.

【Advanced Functionality for Seamless Welding】Equipped with Hot-start technology for easy arc striking, Anti-stick feature for hassle-free electrode removal, and Arc-force capability for smoother welding and enhanced penetration, this portable welding machine delivers enhanced functionality for versatile usage.

【Intuitive Control with Smart HD Display】The intelligent HD digital display simplifies reading and adjustment of welding current, enabling effortless setup and changes. Ideal for welders seeking precision and ease-of-use in a 110V welder machine.

Product Details
Brand: GUEDIAO
Model #: WS-401
Size: 9.00" X 3.75" X 6.15"
Color: Orange
Dimensions: 9.055118101 X 3.73228346076 X 6.1417322772 inches (Length X Width X Height)
Price: $89.99
GUEDIAO Welder 160A, Portable Stick Welder Machine 110V, Mini Welding Machine Kit with Laser Function, Ideal Welder Gifts for Men, Inverter Arc Welder for Metal, Small Electric Welder for DIY Projects

YESWELDER 10ft 150A Flexible Neck Mig Welding Gun Torch Stinger Replacement for Miller M-10 195605 M-15 249040


YESWELDER 10ft 150A Flexible Neck Mig Welding Gun Torch Stinger Replacement for Miller M-10 195605 M-15 249040

$58.66 @ Amazon.com

Product Description

Flexible Neck Mig Welding Gun 10ft 150A.

Ideal replacement for Miller GA-16C, GA-17C, M-10 and M-15 welding guns

It fits all of the following models: Sidekick, Sidekick XL, Cricket XL, Millermatic 180 with Auto-Set, Millermatic 140 with Auto-Set, Some Millermatic 35, Millermatic 90, 120, 130, 130XP, 135, 140, 141,150, 175, 180, 185, 190, 211, DVI, Passport, Passport Plus, Pulser, Challenger, and Challenger 172

Will handle .023", .024", .025", .030" and .035" diameter welding wires. It will mostly types of wire, steel wire using gas, flux cored wire requiring no gas, stainless steel wire,It comes standard with a .030" diameter tip in the welding gun

Please see all listed pictures for details and compatibility

Product Details
Brand: YESWELDER
Model #: YWM1510R
Color: Red
Price: $58.66
YESWELDER 10ft 150A Flexible Neck Mig Welding Gun Torch Stinger Replacement for Miller M-10 195605 M-15 249040

Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1


Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

$389.00 @ Amazon.com

Product Description

WELD ANYWHERE: Plug in the Weld-Pak 90i MIG wire feed welder anywhere 120V input power is available; It's designed to use with flux-cored welding wire (1/4” max thickness) or solid MIG wire (3/16" max thickness)

ACCESSORIES INCLUDED: The machine comes with a full list of accessories including a welding gun, nozzle, contact tip, work cable and clamp; Metal case provides protection from the elements

LIGHT & PORTABLE: Ideal for maintenance and mobile welders, thanks to its small and lightweight (15 lbs) inverter design and shoulder strap for portability; A good choice for professionals but it’s an easy to use welder for beginners too

SMOOTH & EASY OPERATION: Has simple control with two knobs for wire speed and voltage; Inverter power source makes it more efficient to operate and provides smoother weld characteristics compared to traditional welders

PERFECT FOR SMALL WELD JOBS: This machine is best for DIY projects, hobbyists, home repairs and more; Infinite welding voltage allows fine-tuning of weld characteristics

Product Details
Brand: Lincoln Electric
Model #: K5256-1
Warranty: 1 year
Dimensions: 14 X 9 X 19 inches (Length X Width X Height)
Price: $389.00
Lincoln Electric 90i MIG and Flux Core Wire Feed Weld-PAK Welder, 120V Welding Machine, Portable w/Shoulder Strap, Protective Metal Case, Best for Small Jobs, K5256-1

YESWELDER Spool Gun, 150 A, 10 FT Cable Fits select Miller welder


YESWELDER Spool Gun, 150 A, 10 FT Cable Fits select Miller welder

$191.99 @ Amazon.com

Product Description

If you have runs in reverse when you use it,Please check the detailed diagram and adjust the wiring by yourself, thank you.

10 ft(3. 0 m) gun cable – Gun connector offers fast connections to the welding machine.

For all aluminum alloys – Recommended wire diameters can be fed with the same drive roll and liner assembly.

Please check carefully and ensure that your machine model is exactly the same as our matching model.-It only fits the following models: Millermatic141/190/211、Millermatic180/140(After #LH210051N)、Multimatic200/215、Renegade180、Syncrowave210TIG(Retrofit kit 269044 and accessory kit 301254 required).

Full travel mechanical trigger – Excellent feedback even through a welding glove.

Product Details
Brand: YESWELDER
Price: $191.99
YESWELDER Spool Gun, 150 A, 10 FT Cable Fits select Miller welder

Miller Welding Cable Liner 15' for Millermatic Series 194011 Replacement (.030-.035 1-PK)


Miller Welding Cable Liner 15

$17.50 @ Amazon.com

Product Description

Welding Liner 194011 .030 -.035" 15 ft Miller M Series Replacement

1-PK

USPS First Class Delivered 3 - 5 Business Days

Product Details
Brand: Generic
Model #: WLM194
Size: .030-.035 1-PK
Price: $17.50
Miller Welding Cable Liner 15' for Millermatic Series 194011 Replacement (.030-.035 1-PK)

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